Warehouse worker operating an electric pallet jack with ergonomic handle in a logistics center
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How to Operate an Electric Pallet Jack: A Step-by-Step Guide for Warehouse Efficiency

Navigating a warehouse can be intimidating at first, especially when working with material handling equipment for the first time. But learning how to use an electric pallet jack is simpler than you might expect—and doing so correctly can dramatically boost your productivity and safety.

In this guide, we'll walk you through the process step by step, using common warehouse scenarios. Whether you're using a compact pallet jack electric model or a heavy-duty powered pallet truck, this guide has you covered.

Step-by-Step: How to Operate an Electric Pallet Jack

1. Pre-Shift Inspection

Before starting, inspect your pallet jack for damage, leaks, or worn parts. Make sure the battery is charged and securely connected. Pay special attention to the pallet jack wheels and fork tips to ensure smooth operation.

2. Familiarize Yourself with the Controls

Locate and test the throttle, raise/lower buttons, horn, and emergency brake. Whether you're using a standard electric pallet mover or a more advanced electric pallet lifter, controls are typically intuitive and easy to learn.

3. Lift the Load Safely

Align the forks fully underneath the pallet. Press the raise button to lift. If you’re using a jack for pallet movement in tight aisles, ensure the load is stable and not exceeding the jack’s weight rating.

4. Move with Control

Use the throttle to move forward or in reverse. Navigate slowly, especially in congested areas. Remember, pushing is safer than pulling when maneuvering a powered pallet truck.

5. Lower and Park

Once at your destination, gently lower the forks using the lower button. Turn off the power and store the pallet truck with the forks flat to the floor.


Is It Difficult to Use an Electric Pallet Jack? 

Not at all. Many operators transition easily from manual pallete jacks to electric ones within minutes. With features like ergonomic tillers, stability wheels, and zero-maintenance batteries, models like our 3300lbs lithium electric pallet jack are especially user-friendly.


Common Questions Answered

  • What are the buttons for? Throttle (drive), raise/lower (lift), horn, and brake.

  • Why isn't my pallet jack lifting? Check the battery, overload status, and hydraulic system.

  • Should you push or pull? Always push. It’s safer and easier to control.

  • Where should I store my pallet jack? In a clean, dry area with forks fully lowered.


Lithium vs. Lead-Acid: Which Electric Pallet Jack Should You Use? 

While traditional electrical pallet jacks with lead-acid batteries are cost-effective, Li-ion pallet jacks offer faster charging and longer life. For 24/7 operations, investing in a lithium electric pallet jack reduces downtime and boosts throughput.


Troubleshooting: What to Do When Things Go Wrong

  • Battery not charging? Inspect connections and power source.

  • Strange noise? Could be a damaged wheel or pallet truck part.

  • Hydraulic issues? Check for low fluid or leaks.

For serious issues, contact a qualified technician or refer to your model’s manual. Preventative maintenance is key to long-term performance.


Final Thoughts: Mastering Your Pallet Truck in Any Setting

Learning how to operate an electric power jack doesn’t just improve safety—it speeds up your warehouse flow. From small truck pallet handling tasks to large-scale material handling equipment operations, knowing your jack ensures you get the job done with less effort and more control.

If you’re ready to buy, browse our selection of electric pallet lifters for sale. All Raelon units are built for Canadian conditions—heavy duty, ergonomic, and ready to work.

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